Six Ways to Level Up Your CMMS Implementation
Once you’re up and running with MPulse’s basic features, it’s important to keep going to make the most of your CMMS investment. Take these six CMMS implementation steps to level up and streamline your company’s maintenance operations with MPulse. CMMS Implementation Guide 1. Automate Schedules Work order management features in CMMS software can automate schedules for both employees and contract workers. This information also eliminates lost information between shifts, reducing confusion and errors. 2. Employee Records MPulse Labor Resource Management can track all facets of your employee records: status, skill level, billing rate, contact information, and more. You can easily match employees or vendors to the assets they maintain and assign tasks accordingly. 3. Employee Performance Employee performance tracking helps you determine which employees are most efficient at which tasks. As a result, managers can balance the workload. By tracking repair times, you also can create benchmarks for your organization. 4. Labor Costs MPulse can help you accurately estimate labor hours for preventive maintenance (PM) tasks, making sure your staffing levels match the workload, and decreasing overtime costs. This type of labor cost analysis can determine when it’s more efficient to add more staff members, instead of paying more overtime. 5. Purchase Orders CMMS software can determine your current inventory levels and automatically generate purchase orders based on need, reducing purchasing overhead. You also can track parts to stock based on availability. For example, if a part has a three-week lead time, you can adjust stocking levels to make sure it is available when your staff needs it. 6. Equipment Life Cycle and Replacement Forecasting CMMS data helps organizations make effective replace-or-repair decisions. Maintenance software can track not only the age of the equipment, but the miles, hours, life-to-date repair dollars, and many other metrics—helping you decide when it becomes cheaper to replace an asset instead of repairing it. Like most successful investments, CMMS software benefits compound over time. As your data becomes more comprehensive, your organization becomes more efficient and the return on investment climbs. Following our CMMS implementation process helps you to capture key data and turn it into reliable information to help make cost-effective choices about asset management. With our easy-to-use CMMS software, MPulse customers reduce maintenance expenses, minimize downtime, extend equipment life and boost productivity throughout their organizations. Want more information? Contact us and put our experience to work for you.
OSHA Considerations For Auto Manufacturing
Automotive manufacturing companies must follow the U.S. Department of Labor’s Occupational Safety and Health Administration (OSHA) regulations that apply to their facilities and workforce. But OSHA doesn’t just protect your organization in an audit or inspection. It’s also in everyone’s best interest to be proactive about your employees’ health and safety. Here are common OSHA violations and regulations for auto manufacturers, and how MPulse can help. Equipment inspection and repair Automotive manufacturing facilities use a lot of equipment—including both common and industry-specific assets. Safety regulations for all this equipment requires documentation, particularly for creating inspection procedures and recording maintenance activities and repairs. The only way to prepare for OSHA inspections and audits is a proactive safety initiative supported by consistent documentation. That’s where CMMS software can help. For example, OSHA’s Control of Hazardous Energy standard, otherwise known as the “Lockout/Tagout” standard, is a common one for equipment found in auto manufacturing facilities. This standard outlines how to safely depower dangerous machines, including locking the machine in the “off” position and adding a tag with the name of the person who carries the key to the lock. Including these steps in an inspection checklist in MPulse is one way to make sure all procedures are followed correctly. Hazards Auto manufacturing uses a variety of hazardous materials. OSHA requires employers to make information about the identities and hazards of chemicals available and understandable to workers. Chemical manufacturers and importers are required to evaluate the hazards of the chemicals they produce or import, and prepare labels and safety data sheets to convey the hazard information. Additionally, employers must label hazardous chemicals, provide safety data sheets for their exposed workers, and train them to handle the chemicals appropriately. There’s nothing better at documenting those tasks than CMMS software. Documenting the materials, training and proactive steps taken in MPulse helps you avoid OSHA violations related to hazardous materials. Training OSHA requires organizations to record and track safety training for employees—something that requires a lot of administrative support. CMMS software helps you track health and safety data and resolve potential risks before outside auditors do, such as who’s had what training. CMMS software also helps with automated alerts that notify managers when certifications will expire. MPulse Labor Resource Management can track all facets of your employee records: training records, status, skill level, billing rate, contact information, and more. Plus, you can easily match employees or vendors to the assets they maintain, and determine the right training accordingly. Ergonomics Many tasks in auto manufacturing require training or proper equipment to avoid injuries related to ergonomics. Employees use power tools, bend and lift boxes or products, push carts or dollies, turn or bend hand tools, and reach overhead. If done incorrectly, serious injuries can result. CMMS software can help with checklists that detail safety codes. Plus, reminders to use extra equipment—like back braces or safety goggles—can help workers prevent mistakes and any related injuries. CMMS data from MPulse provides both the big picture and the little details, so your maintenance tasks are both visible and verifiable. And best of all, you can access the information in minutes, instead of spending hours or even days sorting through a paper filing system. Have questions? We have answers. Contact us.
Top OSHA Violations You Should Avoid
The U.S. Department of Labor’s Occupational Safety and Health Administration (OSHA) doesn’t just protect your organization in an audit or inspection. It’s in everyone’s best interest to be proactive about your employees’ health and safety. Maintenance workers are usually very familiar with OSHA regulations because maintenance work affects the entire organization—whether it’s on a production line, a construction site, or in a building. Maintenance techs are responsible for their own safety on the job, but they also contribute to the safety of building occupants and visitors. CMMS software helps improve workplace safety and implement worker protections to reduce and eliminate hazards, thereby preventing future workplace injuries and illnesses. MPulse customers use CMMS software to comply with OSHA standards by… Documenting safety training Publishing safety data as a reminder to employees Standardizing checklists for scheduled inspections Creating a paper trail showing preventive measures Updating safety procedures Detailing emergency procedures in case of a natural disaster or other incident OSHA Violations to Avoid Proactive action provides long-term benefits when it comes to OSHA. Here are the top OSHA violations and how to avoid them. Safety Training OSHA requires organizations to record and track safety training for employees. CMMS software helps you track health and safety data and resolve potential risks before outside auditors do, such as who’s had what training. Additionally, automated alerts notify maintenance managers when certifications will expire. Documentation Inconsistent record-keeping procedures can cause OSHA citations and fines. CMMS data provides both the big picture and the little details, so your maintenance tasks are both visible and verifiable. Much of that documentation is also automated. And best of all, you can access the information in minutes, instead of spending hours or even days sorting through a paper filing system. Failure to Report OSHA requires most employers with more than 10 employees to keep a record of serious work-related injuries and illnesses. (Certain low-risk industries are exempt, and minor injuries requiring first aid only do not need to be recorded.) Employers must report any worker fatality within 8 hours and any amputation, loss of an eye, or hospitalization of a worker within 24 hours. Failure to report serious injuries is a significant OSHA violation. COVID-19 OSHA has issued temporary enforcement guidance related to the COVID-19 pandemic. COVID-19 can be a recordable illness if a worker is infected as a result of performing their work-related duties. Using CMMS software to log employee incidents properly and to maintain records in accordance with OSHA’s current standards allows you to present the solid documentation that OSHA demands. Hazards Employers must make information about the identities and hazards of chemicals available and understandable to workers. Chemical manufacturers and importers are required to evaluate the hazards of the chemicals they produce or import, and prepare labels and safety data sheets to convey the hazard information. Additionally, employers must label hazardous chemicals, provide safety data sheets for their exposed workers, and train them to handle the chemicals appropriately. Safety in the workplace requires documentation, particularly for creating procedures and recording maintenance activities. And there’s nothing better at documenting those tasks than CMMS software. When you have solid data on your side, it makes it much easier to support your maintenance team and avoid OSHA violations. Have questions? Contact us. We have answers.
Build a Strong Team Using CMMS
Team building strategies in the workplace are overlooked or underemphasized in the maintenance department. But, that’s a mistake. With MPulse Software, it’s much easier to build a strong team using CMMS. Maintenance may look like a solitary job. But your technicians work with other team members, vendors, and almost every department in an organization at one time or another. Building a strong team and encouraging working relationships between maintenance and other personnel benefits everyone. And that includes the organization as a whole. While you can find many team building strategies for the workplace, the maintenance department has some unique issues to consider. Below are the team building tools you need. Team Building Strategies in the Workplace Communication CMMS software makes communication between team members, internal departments, and outside vendors much easier. MPulse tools that promote communication include service requesting, PM scheduling, and automatic notification features. For example, MPulse can quickly route requests to the appropriate people for review and approval, based on predetermined criteria. That enables your team to respond faster. Plus, the requester to get the status of the work order at any time, eliminating tedious emails and/or phone calls. Technology Some “old school” industrial employers are still wary of mobile technology. But mobile devices are an excellent way to improve communication. And that’s the foundation of any maintenance team. Many organizations have discovered mobile technology is a natural fit with maintenance workflows—and mobile CMMS, specifically. It allows maintainers to access information and record data on the spot—where maintenance happens, instead of in a plant or building office. Recognition Improving the relationship between other departments and maintenance starts with mutual respect and communication. You can help by ensuring all parties understand each person’s role and appreciate the benefits they bring to the organization. Make sure the people in positions of power understand what your maintenance program does and the value you bring to the organization. Share your projects, goals, accomplishments, and results for both the department and for your team members. Training Part of investing in your maintenance team is making sure they have the right training to do their jobs. Professional development as an investment in the future of the entire organization. It pays big dividends in the long run. While budget may limit formal training, think outside the box. Create a professional growth/training program for your maintenance staff. Ask them to share their experience with other team members, like an in-house apprentice program. Reward strong work performance with additional opportunities for education. What’s your strategy for building a strong team using CMMS? Leave a comment below or contact us.
Five Reasons You Need a Barcode Scanner
A barcode scanner is one of the simplest, yet overlooked, methods for data input and gathering. Maintenance professionals are sometimes surprised at how many uses for a barcode reader fit easily with their workflows. How a Barcode Scanner Works Barcodes are everywhere. Barcode scanner system software reads the black and white patterns, and then translates it into data. That data can be almost anything: stock management, inventory and parts, assets, time calculations, and much more. This data is then retrieved via a computer database, like CMMS software. Why You Need a Barcode Scanner Barcodes have been around for decades because they are so useful. Here are five reasons you need a barcode scanner. Easy to use. Your CMMS software can print barcodes that are easily read by commonly available devices—including smartphones, tablets, and barcode scanners. You also can attach them to just about any surface. Then, your maintenance team scans a barcode to record or find data in your CMMS software. Variety of uses. You can use barcodes for any type of data collection. One of the most frequent is inventory or stock management. But your team can use barcodes for outgoing shipments, repair times, equipment, and much more. Easy to implement. You need a printer, software, and a scanner. Then it takes just minutes to train employees how to use them. Plus, barcode scanners easily transmit data wirelessly, so it’s ready immediately. Eliminates human error. Barcodes significantly reduce human error by removing data input mistakes. With accurate and easily accessible data, you’ll have the information you need to make the right decisions. Saves time. Scanning a barcode takes seconds. Scan the part. Scan the asset. That’s how long it takes to link inventory to a new or existing work order record. This system also lets you enter inventory items as they arrive and automatically track who is performing work. MPulse customers use our CMMS software and barcodes for a variety of things—from tracking employee time to managing the check in/check out process of tools, keys, and vehicles. [related-content] Maintenance data is one of your most important assets. It helps you see your maintenance operations in a new light. You’ll also understand what’s working, and what needs more attention. How could you benefit from barcode scanning? Leave a comment or contact us.