How Work Orders in CMMS Can Streamline Your Maintenance Processes
Using work orders in a CMMS simplifies maintenance processes by organizing tasks, improving communication, and ensuring efficiency. Organizations must keep operations running smoothly to succeed. When maintenance gets delayed or mixed up, it can cause downtime and cost money. Old ways of handling maintenance, like using paper or spreadsheets, can be confusing and slow. That’s where work order software comes in—it’s a tool that helps make maintenance easier and faster. Work Orders in CMMS Keeps Everything in One Place Work order software puts everything you need for maintenance in one spot. As a result… Teams stay organized and get work done more easily when they can see everything in one place. Better Team Communication Additionally, good communication is key to fixing problems fast. Managing work orders in CMMS software helps teams stay connected with features like notifications, mobile access, and in-app messaging. For example, a worker can get instructions or updates on their phone, so jobs get done quicker. Easy Scheduling and Prioritizing It’s hard to keep track of what needs fixing first. Work order software also can schedule tasks automatically and make sure the most important ones get done first. This capability helps teams focus on what matters most and avoid missing deadlines. Helpful Reports and Data Additionally, work order software also creates reports to show how well things are working. As a result, these reports can: With this information, companies also can fix problems faster and plan smarter. Save Money and Time with Work Order Software Using work order software can save money by cutting downtime and keeping equipment working longer. It also shows where businesses spend money, making it easier to budget and plan. Work Orders in CMMS on the Go Many work order systems have mobile apps. With mobile devices, workers can: As a result, mobile apps make it easier for teams to stay on top of things and keep records accurate. Work Orders in CMMS Streamlines Maintenance Processes Work order software is a great way to make maintenance smoother and faster. It helps teams stay organized, improves communication, and saves money. Whether you’re running a factory, managing a fleet of vehicles, or taking care of a building, this tool can help you stay ahead. Ready to upgrade your maintenance process? Contact MPulse to find out how work orders in CMMS can help your organization.
A Look Ahead: 6 Manufacturing Trends Set to Dominate in 2025
The Future of Manufacturing in 2025: Key Trends and Insights The past few years have been turbulent for manufacturers, marked by rapid changes that often left the industry scrambling to adapt. Despite the challenges, manufacturing has emerged resilient. Job growth in the sector has slowed in the past year yet remains above pre-pandemic levels with 12,873,000 manufacturing employees in October 2024. The sector averaged 12,648,000 employees before the pandemic (2017–2019), according to the National Association of Manufacturers (NAM). Looking ahead to 2025, several key trends are set to shape the future of manufacturing: Trend #1: Addressing the Labor Shortage The persistent labor shortage remains a critical challenge. NAM estimates that 4 million manufacturing jobs will need to be filled over the next decade, with 2.1 million positions potentially remaining vacant without increased interest in modern manufacturing careers. Coupled with an aging workforce, these issues demand urgent attention. To attract and retain talent, manufacturers must offer competitive pay and benefits while fostering a workplace culture that resonates with younger generations. Investments in workforce development, training programs, and outreach to underrepresented groups will also be vital. Trend #2: Strengthening Supply Chain Resilience The supply chain disruptions triggered by the COVID-19 pandemic exposed vulnerabilities that many manufacturers are still addressing. From material shortages to delayed shipping, the ripple effects have been significant. In 2025, manufacturers are expected to prioritize supply chain visibility and inventory management, leveraging tools like CMMS software. These systems enhance tracking, stocking, and procurement processes, ensuring timely availability of critical components and minimizing downtime. Trend #3: Navigating Regulatory Compliance Regulatory landscapes continue to evolve, with stricter standards emerging in response to global challenges. Industries must adapt to updated OSHA regulations, FDA guidelines, and ISO certifications, among others. Modern solutions like CMMS software streamline compliance by centralizing documentation and automating reporting. These tools simplify inspections and audits, mitigating the risks of non-compliance and potential legal ramifications. Trend #4: Harnessing IoT for Smart Manufacturing The Internet of Things (IoT) has revolutionized manufacturing by enabling seamless data exchange between connected devices. IoT applications in manufacturing range from asset monitoring to predictive analytics. By integrating IoT with AI and cloud computing, manufacturers can optimize production, improve asset performance, and gain real-time insights. This convergence of technologies drives operational efficiency and empowers data-driven decision-making. Trend #5: Embracing Proactive Maintenance Proactive maintenance strategies are increasingly critical as supply chain disruptions persist. Whether through preventive maintenance schedules, condition-based monitoring, or IoT-enabled insights, manufacturers are reducing asset downtime and extending equipment lifespans. Investing in proactive maintenance not only enhances efficiency but also minimizes energy consumption and prevents costly emergencies. Organizations that adopt these strategies are better positioned to sustain operations without disruption. Trend #6: Prioritizing Mobility Fieldwork remains integral to maintenance operations, and mobile solutions are transforming how technicians perform their roles. Mobile CMMS platforms enable access to work orders, real-time updates, and secure data management from anywhere. With user-friendly interfaces and adaptive technology, technicians can report issues, update assignments, and capture job data on the go. This flexibility improves productivity and ensures that maintenance workflows remain uninterrupted. What’s Next? Manufacturing in 2025 will be defined by its ability to innovate and adapt. From addressing labor shortages to leveraging advanced technologies, manufacturers have opportunities to drive growth while overcoming challenges. What trends do you foresee shaping the industry this year? Share your thoughts or reach out to us for more insights.
Get the Most Out of Your CMMS Customization
Customizing a CMMS ensures your maintenance software aligns with your unique workflows and requirements. By tailoring the software, you streamline the processes for both the employees who manage work orders and those who rely on the data generated, so it is both accessible and relevant. See also: Six Advantages of Role-Based Access Control. How Does CMMS Customization Help? CMMS customization allows users to capture the specific data they need and to generate custom reports on the metrics that matter most to your team and organization. As a result, your CMMS software should gather data in a way that reflects the details and codes your organization tracks, such as unique identifiers or internal classifications. Customizing fields, layouts, and reports ensures that this critical information is readily available and organized to suit your needs. Advanced Customization Feature At MPulse, we understand the importance of customizing CMMS software. That’s why our MPulse Advanced Customization feature offers flexible options for users to tailor their software quickly and effectively. Key customization features include: MPulse users can make these adjustments independently within the software, creating nearly limitless customization possibilities. This adaptability can enhance the functionality and relevance of your CMMS, helping build buy-in from key stakeholders who see its immediate benefit in capturing and reporting data. Seamless Implementation Successful CMMS implementation often hinges on customization, as stakeholders and team members are more likely to embrace software that fits seamlessly into their work processes. For instance, MPulse customer Mike saw the benefits of customization first-hand. He recognized that some technicians were not comfortable with computers. However, he used MPulse’s Advanced Customization features to simplify the data entry process. Mike created specific work order layouts with only the essential fields. That made it easy for his team to use the system without being overwhelmed by unnecessary details. As Mike puts it, “I created form view and record view layouts that had everything the guys need to see—and nothing they don’t need to see. The latter is just as important, if not more so.” Customized CMMS software can mean the difference between successful, engaged use of your investment and expensive, underutilized software. To learn more about leveraging CMMS customization to meet your organization’s goals, contact MPulse. We’re here to help you get the most out of your software.
How CMMS Supports PFMEA Implementation
CMMS supports PFMEA by centralizing information, including data, real-time monitoring, and efficient maintenance processes. Because CMMS helps track equipment performance, spot patterns, and predict potential failures before they happen, PFMEA can identify and reduce risks more efficiently. CMMS sends real-time alerts when equipment is not performing as expected, allowing maintenance teams to address issues early and prevent larger problems. It also keeps a record of equipment usage, repairs, and inspections, which helps refine PFMEA assessments and prioritize critical maintenance tasks. By using CMMS with PFMEA, organizations can prevent failures, improve equipment reliability, ensure safety, and maintain smooth operations, reducing downtime and repair costs. This combination creates a strong system for managing maintenance and minimizing risks. What is PFMEA? Why Manufacturers Use PFMEA The Role of Maintenance in PFMEA Key Elements of PFMEA How CMMS Supports PFMEA The Benefits of PFMEA What Is PFMEA? Process Failure Modes and Effects Analysis (PFMEA) looks at each step of a process to determine possible failure points (failure modes), their causes, and their effects on the process or product. Next, manufacturers can assess the risks associated with failures and prioritize actions to reduce or eliminate them. The goal is to minimize the risk of failures and improve process reliability and quality. See how MPulse CMMS helped Siemens Building Technologies Group improve their lean manufacturing philosophy. Back to Top In short, combining CMMS with PFMEA helps manufacturers improve processes, predict and prevent equipment failures, and strengthen preventive maintenance. This approach optimizes resources, supports data-driven decisions, ensures safety, and boosts compliance, leading to a more efficient, reliable, and cost-effective operation. Back to Top
Tips for Winterizing Your HVAC System
HVAC systems affect every part of your operations—from your asset health to employee safety to your ability to serve customers. One of the most common assets MPulse customers maintain is an HVAC system. See also: A Practical Guide to Commercial HVAC Maintenance. There’s a good reason for that. The BP Group estimates 40-55% of a utility bill is for heating/cooling. That’s why waiting for your HVAC system to break before you fix it is far more expensive than the actual cost of the repair. Winterizing Your HVAC System Before the cold weather hits, HVAC maintenance should include preventive winterizing tasks to reduce breakdowns. You can save money on energy and other services by using HVAC preventive maintenance software. For example, failure to insulate HVAC pipes properly can result in frozen pipes and leaks, a costly repair. But that’s not all. According to FacilitiesNet, HVAC maintenance results in 15‒20 percent savings in energy. That’s why keeping your HVAC system in tiptop shape is in everyone’s best interest. The BP Group shared the following infographic with some important ways to save both electricity and money when the temperatures dip. These tips include… Replacing incandescent bulbs with compact fluorescent or LED lights, which use less energy and last longer Adjusting building temperatures with programmable thermostats based on building usage Pushing warm air down with ceiling fans Opening blinds to let in sunlight, which will heat the room Closing blinds when the sun goes down to keep heat in CMMS Software for HVAC Maintenance Staying on top of winterizing your HVAC system is important. And nothing is better at managing maintenance work than CMMS software. Preventive maintenance can help your organization optimize the performance and life cycle of your important assets—including HVAC systems. Below are some ways regular maintenance helps save energy, no matter what the temperature is. Regular maintenance allows the HVAC system to run smoother, so the moving parts need less energy to keep it going. Maintenance for outside air dampers, which let in outside air for cooling, ensures the dampers are not allowing more air in than needed, thereby using more energy to heat or cool that extra air. Replacing an old system with an energy-efficient system, such as one with an ENERGY STAR rating, will use less energy over time. Do you have questions about how CMMS software can help with winterizing your HVAC system and other important assets? We’re here for you. Contact us to learn more.
Seven Reasons Why Food and Beverage Maintenance Is Shifting to CMMS
CMMS software for food and beverage maintenance teams automates essential tasks, providing data-driven insights to enhance asset management and boost productivity. This specialized software also monitors equipment performance, reduces costs, and ensures compliance with strict regulatory requirements in the food and beverage industry. How CMMS Helps with Food & Beverage Manufacturing Maintenance The food and beverage (F&B) industry often faces challenges such as inconsistent maintenance performance reporting, emergency breakdowns, unpredictable costs, and time-consuming audits. CMMS addresses these by centralizing maintenance data—tracking maintenance history, equipment specifications, and spare parts inventory. Many MPulse customers cite the following seven reasons for switching to CMMS in their F&B facilities. Reason #1: Asset Management CMMS enables better management of assets by providing detailed information about asset performance and maintenance history. In food and beverage manufacturing, tracking equipment is crucial for identifying potential problems early. This data allows food and beverage maintenance teams to make informed decisions, increasing asset lifespan, reducing breakdowns, and optimizing resource use. Reason #2: Reduced Downtime In F&B production and service, unplanned downtime can severely impact operations. CMMS software reduces this risk by automating preventive maintenance tasks, ensuring that equipment is regularly serviced to avoid unexpected failures. By analyzing asset performance, CMMS helps detect patterns that allow maintenance teams to address issues before they lead to costly downtime. Reason #3: Inventory and Supplies Management Efficient inventory management is vital in the F&B industry, where running out of parts can halt production. CMMS tracks spare parts inventory in real-time, ensuring that necessary components are always available when needed. This feature reduces the likelihood of downtime due to part shortages and optimizes inventory levels, cutting costs by avoiding excess or obsolete stock. Reason #4: Regulatory Compliance for Food & Beverage Maintenance F&B facilities must comply with multiple regulations across various levels. CMMS software streamlines compliance by maintaining digital records of maintenance activities, schedules, and reports. These records are invaluable during audits, providing clear evidence of adherence to industry standards and regulations. By automating this process, CMMS helps F&B facilities stay compliant with less manual effort. Reason #5: Preventive Maintenance Preventive maintenance is key to avoiding equipment failure in food and beverage operations. CMMS allows companies to create maintenance schedules based on time, usage, or part condition, ensuring tasks are completed in line with manufacturer recommendations. Regular inspections help detect minor issues before they escalate, improving efficiency, reducing energy consumption, and extending the life of critical assets. Reason #6: Data-Driven CMMS turns maintenance data into actionable insights. As a result, food and beverage maintenance teams can make decisions based on facts rather than relying on intuition. By collecting data from every work order, CMMS helps the maintenance team analyze trends. That makes it easier to determine when it’s more cost-effective to repair or replace equipment, and optimize operational strategies over time. Reason #7: Food & Beverage Maintenance Cost Control A well-implemented CMMS can significantly reduce food and beverage maintenance costs by reducing emergency repairs and production interruptions. By scheduling preventive tasks and understanding asset performance trends, F&B facilities can reduce overtime expenses for urgent repairs and avoid unplanned production losses. Additionally, CMMS helps schedule maintenance during off-hours, further reducing disruptions. The Benefits of CMMS for Food and Beverage Maintenance In summary, using CMMS in food and beverage manufacturing optimizes maintenance processes. That results in improved asset management and enhanced decision-making through data-driven insights. The right CMMS system can improve operations, reduce costs, and ensure smooth compliance with regulatory requirements. Contact MPulse to explore how CMMS can transform your maintenance operations.
CMMS Implementation: Best Practices for Success
CMMS implementation best practices can streamline maintenance processes, improve asset management, and enhance operational efficiency, making it a crucial step for organizations looking to optimize their maintenance practices. Maintenance managers know it’s critical to have the right tools—and the right skills—for the job. The same is also true for implementing your CMMS software. These tips and strategies can help you plan for a successful CMMS implementation, particularly how to choose the right solution, plan and execute the implementation, and measure the results. How to Choose the Right Solution With many capable software vendors in the CMMS market, finding the right solution can seem overwhelming. Your search doesn’t have to be complicated, however. Start by understanding why you’re looking for CMMS software in the first place. Step 1: Identify Your Pain Points Identify why your original system (whether computer- or paper-based) is failing to meet your needs. Typically, the limiting factor is a key function where the old system isn’t performing well. We call this a primary pain point. Of course, you may have more than one pain point—especially with older systems—but determining your top one, two, or three will help focus your selection process, and ensure you communicate your needs to potential vendors. Ultimately, it’ll get you the software that best heals your pain. Pain points tend to fall into four categories: functional, technological, organizational, and scalability. Functional A functional pain point occurs when an existing system isn’t delivering on a core maintenance-related function. Common functional issues relate to work order management, preventive maintenance (PM) scheduling, or service request management and tracking. Other functional pain points include vendor management, detailed reporting, or inventory control. Whatever it is, your existing system isn’t doing it well. See also: Who Should Manage Your CMMS System?. Technological A technological pain point occurs when the system you’re currently using is no longer a match for the way you need to conduct the management, execution, and tracking of maintenance. The shoe no longer fits, as it were. The pace of business often seems to be forging ahead without consideration for the time it takes us to maintain the critical infrastructure that drives it. Organizational Sometimes a pain point originates elsewhere in the organization, but the fulfillment of that need falls to the maintenance manager. Organizational pain points roll downhill to you from elsewhere in the company. Sometimes these pain points arise from a corporate merger or acquisition, new regulations or compliance requirements, or a new senior manager. Regardless of where they come from, you likely learned about them from your boss. Scalability Scalability is the capacity to grow as an organization grows. It’s typically tied to organizational and technological changes. Maybe changes in an organization are driving growth in business and employee headcount. Sometimes better network connections are increasing the ability of a company to work across multiple geographies. Or perhaps an expanded facilities footprint is drastically increasing the number of service requests. Before you begin talking to maintenance software vendors, capture your pain on paper. Brainstorm a list of your top three pain points in clear and concise bullets. You might start by writing down as many as you can think of. Then do your best to whittle the longer list down to no more than three. Once you’ve bulleted out your top three pain points, you’ll be able to articulate clearly to vendors the functions and features important to you. Step 2: Decide Which Features You Need There’s a short list of features no CMMS should be without. It’s likely any competitive solution you’re considering will have these features. It’s not uncommon, however, to find non-CMMS vendors trying to compete in the space. They don’t always have all the features you’ll need for successful maintenance management, so be sure the solution you’re considering has these basics. Basic CMMS Features Asset Records are the heart of any maintenance or asset management solution. Specifically, assets records are where you’ll store the details about the equipment, buildings, vehicles, or other assets you’ll be maintaining. Often these records include asset name, purchase date, purchase price, serial number, location, and other important descriptive details. Employee Records store information about your employees who will do the work: names, contact information, certifications, and anything else you want to track about your organization’s people. Inventory Records hold the details about spare parts and consumables you have on hand: type, model, serial number, manufacturer, supplier name, location name, item number, item state, unit of measure, and other critical information your department needs to have about its parts and consumables. Work Orders are the “digital documents” that track management of repairs and PMs. Specifically, these are the forms inside the software that link all the elements of repair and maintenance work in one place. They generally answer these questions: What was repaired? Who did the work? What parts were used? When was the work assigned, initiated, and completed? What was the outcome? Where was the work done? What was the problem or preventive activity? Inventory Management helps you keep up with spares and consumables you have on hand. It provides you with immediate visibility into item quantities to help you prevent outages of critical parts and materials. Reporting tools help you create meaningful information from the data recorded for assets, employees, inventory, schedules, and work orders. Most vendors’ basic editions provide list-view reports, but not all basic packages include charts or graphical reporting. Be sure to ask. Preventive Maintenance Scheduling enables you to establish, monitor, and execute preventive maintenance schedules. Be sure to ask vendors if they include both time- and meter-based scheduling. Step 3: Decide If You Need Service Requesting Tools If you have people or departments that submit repair requests, make sure the CMMS product you’re evaluating supports service requests. This capability allows users to enter and initiate service requests and lets them monitor the progress of the requests as your team completes repairs. Service requesting is often the first function beyond the basics that maintenance organizations need, particularly for maintenance
Mobile CMMS Is a Must for Facility Maintenance
Facility maintenance employees are always on the go—whether it’s on the other side of the building or in a completely different location. That’s why CMMS software, a key component of software for facility maintenance, designed for mobile access is more than just a nicety—it’s a necessity. Mobile devices have transformed the workplace, and the facility maintenance department is no exception. Thanks to growing bandwidth and better access, you can now connect to the Internet—and virtually any business application—from almost anywhere, via Wi-Fi or cellular connection. Improved security features also mean you can safely control access to your data, even when you aren’t in the office. And that means more organizations are discovering that mobile technology, coupled with mobile CMMS software, is a natural fit for facility maintenance workflows. This integration highlights the growing role of software for facility maintenance in streamlining daily operations. Access Information Where Maintenance Happens The combination of mobile devices and CMMS software allows your team to access information and record data on the spot. That means they’re doing their job where they’re doing their job—instead of taking notes to input later or going back to an office to get more detail (or the next work order). That’s why mobile technology is such a great fit for maintenance. Your team no longer needs to run back to the office to pick up paperwork or make a phone call. You don’t see piles of paper sitting on a desk waiting to be entered. No one needs to search a bookshelf for manuals or a filing cabinet for warranty information. No one is writing things down on a paper calendar. It’s all right there on the screen, wherever you are. This improves efficiency, which makes a big difference when working in a busy facilities office. Incorporating software for facility maintenance ensures that mobile CMMS systems work seamlessly to meet these demands. What Can Mobile Technology Do for My Facility Maintenance Team? If you’re looking for mobile CMMS software, consider the benefits of an adaptive interface—which simply means the software works on any size display or device—desktop computer, tablet, or mobile phone. That means your maintenance team will experience the same familiar interface and the same easy access no matter what device they’re using. With mobile CMMS software and your mobile device of choice, you can… Get up-to-the minute alerts and reports Open, access, and complete work orders on the go Access historical data on assets while you work on them Send or upload photographs of failed components View available parts inventory Update inventory using barcode scanning and online ordering systems Access maintenance and repair manuals electronically Mobile devices have huge potential to change the way maintainers track data. Mobile CMMS, as a cornerstone of software for facility maintenance, can help your team spend less time on the computer and more time doing what you hired them for—maintenance. Not sure if your CMMS has mobile capabilities? Create a CMMS comparison chart and make sure your CMMS software is keeping up with the changing workplace. How does your facility maintenance team use mobile software—or how could they use it? Contact us to learn more.
Maintenance Management in the Real World: Stories from the Food Processing Industry
Food processing maintenance management is cost sensitive. Fluctuations in raw material costs coupled with strict compliance regulations mean that maintenance teams must consider quality control and budget constraints along with standard maintenance tasks. It’s enough to make even the most senior maintenance manager pause to consider how his team did their jobs without CMMS software. “Our MPulse CMMS software opened our eyes,” explained Mike Wosniak, maintenance engineer with Echo Lake Foods in Wisconsin. “Suddenly we could see the holes in our maintenance strategy.” Cost Control for Food Processing Maintenance Management Profit margins on food processing fluctuate, so cost management is a huge part of the maintenance team’s job. A dollar saved on maintenance is a dollar that goes to straight the bottom line. Mike found the biggest cost savings in his CMMS software’s inventory management features. “We streamlined our ordering process with our purchasing department,” he said. “Now we can track it better. We aren’t wasting money in unused parts sitting on the shelf, and we know when something is out or low.” Communication for Maintenance Teams It’s not just interdepartmental communication that improves with CMMS software. Like many maintenance departments, Beaverton Foods in Oregon has seen older techs retire—and their experience leaves with them. Pete Johnson, Beaverton Foods operations manager, has found media integration tools to be a big help as he trains new maintenance workers. “It helps a lot with information and knowledge transfer,” he said. “We’re using MPulse to capture media and other information about equipment to make it easier for techs to find and access resources.” Regulatory Compliance in Food Processing Maintenance Management When you talk to food processing maintenance management professionals, one major topic comes up every time—compliance. Food processing is heavily regulated by federal, state, and international regulations, from the U.S. FDA to SQF to the Global Food Safety Initiative. Compliance is all about visibility. Pete also credits his MPulse CMMS software with keeping his team—and his company—on top of regulatory compliance paperwork. “MPulse helps us track when maintenance activities have happened,” he said. “Plus, I can see which tasks are due in the month ahead.” Customer Audits And it’s not just regulatory agencies who audit food processors. Customers also schedule plant visits to make sure the company is performing to their standards. Echo Lake Foods makes breakfast foods for big-name customers—Walmart, Burger King, and Dunkin Donuts, to name a few—and the companies frequently inspect the plants. “Now we can sit them down in front of a computer, and they can see all the data right on the screen,” Mike said. “It’s so much better than pulling out binders of information.” Food Production Downtime Production downtime is a big problem in any manufacturing industry. From preventive maintenance (PM) schedules to inventory management, CMMS software automates maintenance management and reduces asset downtime. That’s particularly important in food processing maintenance management. CMMS software helps maintenance techs track equipment data and quickly find information when they’re crunched for time. “A lot of PMs are performed annually, so people don’t remember what they did last time,” said Jason Slanagan, maintenance manager, New Seasons Foods. “MPulse saves us a lot of time looking for information.” All of these benefits have one major advantage in common—visibility. Jason summed up his MPulse CMMS software experience with a statement maintenance managers certainly can agree on: “It’s so much easier when you can remember everything.”
OSHA Standards for Food Manufacturing
As food manufacturing maintenance teams know, compliance is all about visibility. Staying on top of regulations is crucial for maintaining operations and avoiding costly penalties. Food processing is one of the most regulated industries globally, governed by a variety of federal, state, and international guidelines. Key regulatory bodies include OSHA, the U.S. FDA, and the Global Food Safety Initiative, all of which set stringent standards for safety and sanitation. On top of these regulations, customers may also conduct plant visits to ensure companies meet their own standards of quality and safety. MPulse CMMS software simplifies compliance management by organizing and tracking the required paperwork. As a result, your food manufacturing maintenance team stays compliant with minimal effort. Food Manufacturing Maintenance Professional’s Guide to OSHA Standards Like many other sectors, food manufacturing must adhere to OSHA 1910, which sets general industry standards, and OSHA 1928, which specifically applies to agriculture. Some of the most frequently cited OSHA standards in food manufacturing include: OSHA 1910.22: Housekeeping In food production, cleanliness is paramount for both food safety and worker safety. OSHA 1910.22, a housekeeping standard that applies to all industries, requires facilities to maintain clean, orderly, and sanitary conditions. It mandates that workroom floors remain clean and dry whenever possible, and that all areas are kept free of hazards to facilitate safe, effective cleaning. OSHA 1910.263: Bakery Equipment This standard focuses on the design, installation, operation, and maintenance of bakery equipment, with a special emphasis on managing risks related to combustible dust. OSHA classifies many common bakery ingredients, including flour, sugar, spices, and cornstarch, as combustible agriculture dusts. Standard 1910.263 outlines strategies for reducing these risks by controlling exposure to hazardous ingredients such as wheat, rice, oat, potato, and rye flours. OSHA 1910.272: Grain Handling Facilities Grain handling is classified as a “high hazard industry” due to the risk of combustible grain dust. To prevent explosions, OSHA requires strict controls on grain dust. That includes implementing a preventive maintenance program, minimizing ignition sources, and properly installing dust collection systems. Grain handling facilities must follow these regulations carefully to avoid significant hazards. OSHA 1910.307: Hazardous (Classified) Locations Any area where flammable substances or combustible dusts are present is classified as a hazardous location. OSHA 1910.307 specifies which equipment is approved for use in these environments to minimize the risk of fire or explosion. Additional OSHA Standards in for Food Manufacturing OSHA also publishes industry-specific food manufacturing standards, including those for meatpacking, poultry processing, and the manufacture of certain food flavorings. These standards complement general regulations by addressing unique hazards and safety requirements within specific food production sectors. Balancing Compliance with Quality Control and Budget Constraints in Food Manufacturing In addition to adhering to OSHA regulations, food manufacturing maintenance teams must manage a delicate balance between compliance, quality control, and budget limitations. Routine maintenance tasks, combined with the need to meet regulatory requirements, can place significant strain on resources. However, failing to comply with OSHA standards can result in costly violations that impact both the budget and the reputation of the company. That’s why proactive compliance management is critical. MPulse CMMS software streamlines this process by providing a centralized platform for tracking regulatory requirements, maintenance schedules, and audit-ready reports, ensuring your team stays ahead of compliance challenges. For how a CMMS keeps records audit-ready across regulations, see audit-ready maintenance records across OSHA, FDA, ISO, and Joint Commission. Food processing is a cost-sensitive industry, and any violation of OSHA regulations can lead to expensive consequences. Let MPulse help you manage compliance more efficiently. Contact us to learn how our CMMS software can assist in maintaining regulatory standards while optimizing your maintenance operations.